OmniFold 3000 Modular Presentation Folder Configuration Examples
- Control Console and Docking Station - Includes touchscreen controls and Multi-Sheet Detector (MSD)
Benefits
Digital Photo Electric Sensors
- Senses a wide range of materials
Infrared Thru Beam
- Allows sensors to operate in dusty environments
High Powered Amplifier
- Significantly increases the range of materials
Compact Design
- Allows sensors to be easily positioned where ever needed
High Resolution Display
- Sensors are reliable even at increased distances between them. Making them even easier to position
Ultra-High Intensity LED
- The clearly visible red beam provides easy alignment of sensors
Reduces Product Waste
- Detection is wired into total system or feed stop
Quick and Simple Setup
- Easy to operate push button controls with one touch set button
- Modular Vacuum Feeder and Modular Friction Feeder - Mobile modules allow you to quickly change between vacuum and friction feeding. Self aligning feature minimizes changeover time.
Benefits
Friction Feeder: Continuous Feed
- Load stock while the machine is in production
Portable, interchangeable feeders
- Can easily switch between vacuum feeding and friction feeding
Make-ready feature
- Allows the feeders to be setup while running production
Vacuum Feeder: Dual vacuum wheels
- Superior feed consistency with wider, lighter weight stocks
Friction Feeder: Extended side guides
- Maintains excellent control of the stock through the in-feed area
Vacuum Feeder: Pneumatic Assist Vacuum Valve
- Greater life span than typical electrical valves
- Good performance even in dusty environments
- Left (standard) and Right (optional) Registration – EXCLUSIVE FEATURE saves time and expands converting capabilities.
Benefits
Integrated Left and Right (optional) Registration
- Decreases make-ready time
- Marble drive
- Increases converting capabilities
- Easy to install
- Micro adjustable
- 3ft (IL-3), 6ft (IL-6) & 9ft (IL-9) Inline Units - Add converting length with interchangeable units.
Benefits
Scaled rails and optional scaled cross bars
- Decreases setup time of jobs 34 ½ inch width
- Allows some oversized application to run
Portable units are available in 3, 6, and 9 foot lengths
- 3 interchangeable lengths allow customers to configure a system specific to their needs. Units can be moved, added or removed to curtail setup time and meet job requirements.
- These 2 key elements are what allow these systems to be used in a wide variety of applications and industries.
- Bottom Bearing Bed Transports - Provides product control.
Benefits
A variety of designs and sizes to meet your demands
- Trombone (Designed for a smooth transfer of small and odd shaped products into the delivery section)
- 3, 4 and 7.5 inch widths (For quicker changeovers and special requirements)
New quick belt change feature
- Belt can be changed over in less than a minute!
Constant tension
- The integrated spring loaded tensioner arm applies constant tension to the belt. No manual adjustment is ever needed.
Good belt control equals good sheet control
- The stainless steel side frames capture the .18 thick belt. It helps maintain good sheet control throughout the converting process.
Bearing bed surface
- Belts run on top of bearings rather than a static surface. Allows motors to run with less effort.
Removable and Interchangeable Transports
- Can be completely removed in under 30 seconds and interchanged in any 3 foot section of the machine.
- Flipgate - Provides a rotary-actuated cross fold.
Benefits
Creates cross-folds between 3 foot sections of the IL9 and IL6Pneumatic rotary actuator
- Highly effective and consistent at directing the sheet up the fold plate
- Sealed drive components (No lubrication required)
- Adjustable pressure setting (Smooth and quiet operation)
Light weight fold plate
- Easy to set up and adjust
Applications
- Single and double pocket, pocket folders
- CD wallets and similar products
- Mailers
- Various size envelopes
- Iron cross panels
- Right angle pockets
- Record album covers
- Synchronous Belt Drives - Require minimal maintenance.
Benefits
Synchronous Drive Belts
- Minimal maintenance (No lubrication needed. Belts don’t stretch like chains will)
- Quieter than chain drives
Pulleys don’t wear down
- Unlike sprocket teeth, pulley teeth don’t wear down
Sealed bearing idlers
- No lubrication needed
- PATENTED Dual-Angle Buckle Folder - Produce faster, quality crossfolds on both heavy and lightweight stock.
Benefits
Patented Dual Position Buckle Folder Eliminates cracking along the pocket and glue tabs
- Excellent fold quality
High speed cross folding
- Faster job turnarounds
No moving parts used to direct the stock up the fold plate
- Shortens setup time
Dual position
- One for thin material the other for thick material
- Can run both positions at the same time
Guarding
- Safety gate with interlock
- Bump90- Rotates stock 90 degrees for folding and gluing.
Benefits
Rotates stock 90 degrees
- Eliminates the need for 2 passes
More converting inline
- Add perpendicular folds, glue lines, tapes, labels, printing and tipping
- Accurate
Run in-line with register guide
- Score-N-Convert Kit - Score and perforate inline.
Benefits
Drop-in design
- Allows quick setup
Multiple locations
- Apply scores in 2 different directions
Convert
- Stock can be immediately converted inline
- Fold Hook Kit - For various auto-lock bottom applications
Benefits
Convert
- Auto-lock bottom boxes
Pneumatic pressure control
- Maintains quality folding at high speeds
Crossfold
- Can be used for creating crossfolds
- Tab Blaster - For the conversion of interior glue flaps.
Benefits
Air assist
- Raises panels and tabs without scarring
Converts
- Interior glue tabs and panels
Center rail/cross member mounting
- Position anywhere on the IL units
Encoder based control
- Follows the machine speed
- 6.5 inch, 18 inch, 33 inch and 36 inch Top Belt Drives - Provide product control.
Benefits
Top Belt Drives
- 6.5, 11, 18, 33 and 36 inch lengths
- Individual spring loaded pressure wheels
- Sealed bearings
- Accordion Kit - Convert accordion folders and similar folds.
Benefits
Accordian Fold (3 score gussets)
- Accordian fold tabs on pocket or body of folder
- 1/4 or 3/8 gusset widths
- Compression Stacker – Provides necessary time and compression for successful cold glue applications.
Brandtjen & Kluge is a US manufacturer of quality modular folding and gluing equipment for the graphics, mailing and packaging industries. Kluge multi-function folder gluers are quality-built with versatility in mind.
Folding and Gluing. The critical last step in print finishing. Which markets do you serve? Digital Printing? Variable Data Printing? Mailing? Transactional Mailing? Food, Health & Beauty, Pharmaceutical Packaging? Something different? A virtually infinite range of end products can be converted on any one machine. Select your format from the list below for layout drawings, video demonstrations and more details.
Remember, the list below represents only common folder gluer formats, it is not a complete list of the capabilities of our folding and gluing equipment. If you have any questions relating to our line of folder gluers, contact us.
Presentation or pocket folders are great tools for displaying and/or mailing corporate materials and documents. They are available in many different size and shape formats, 1, 2, 3 etc. pockets, business card slits, CD wallet pockets, vertical and horizontal pocket configurations etc. Listed here are some common layouts that have been tested on our folder gluer equipment.
Office and file folders are generally more “pocket-based” than pocket folders. They are used more for filing and organizing documents than they are for displaying materials. A few examples are shown here.
Designed to hold and transport a large amount of material, the accordion fold feature of our folder gluer equipment requires a unique plow fold configuration. These plows fold the stock in both directions and achieve the accordion function. Ask us for details on your specific accordion style folder.
Expandable or expansion pocket folders look very similar to regular pocket folders with the exception of the unique design where strategically placed score lines enable the product to expand as more materials or documents are inserted. Essentially, this gradually converts the pocket folder into a capacity folder with a peak thickness governed by the score lines. Kluge folder gluers have no difficulty in converting this style of folder. Similar technology is applied to expandable envelopes also.
CD and DVD wallets vary tremendously in design, some holding multiple discs others holding single discs, others holding a disc and booklet or simply a single pocket sleeve. The samples shown here are a general outline of the types of wallets that can be converted on our folder gluer equipment. Kluge folder gluers have the capability to insert/onsert/place discs and booklets inline with the folding and gluing of the sleeve. In this case the product is usually placed early in process and the wallet formed around it. Ask us for details.
Similar to CD and DVD wallets, sleeves come in all shapes and sizes. The examples here show different types of single pocket document sleeves and a hotel key or ticket holder. More layouts are available on request.
Inkjetting inline with folding and gluing is highly utilized in the direct mail industry for applying address to the finished converted piece. Kluge folder gluers configured with inkjetting technology, allow for a wide range of applications including bar code and addressing at high speeds. To further increase output, a drying unit can be added, that will dry the ink quicker and enable maximum production speeds.
Booklets and book covers can be scored, folder and glued inline. Take layout REI1 for example. This reinforced book cover was scored, folded and glued in one direction, then rotated 90 degrees and again scored folded and glued all in one pass.
Booklets and book covers can be scored, folder and glued inline. Take layout REI1 for example. This reinforced book cover was scored, folded and glued in one direction, then rotated 90 degrees and again scored folded and glued all in one pass.
There are many types of brochure and fold styles used in the industry today. Kluge’s folder gluer capabilities extend far beyond the examples show here.
The slide chart is essentially a type of sleeve with holes for an inserted scale or similar table of information.
Display packaging is available in many shapes and sizes depending on the product displayed. Sample 043 shows a self standing holder for brochures or similar items. Ask us about folder gluers for your display packaging product.
We refer to display cards and freestanding colorful and eye catching promotional pieces usually on display at store registers or restaurants. A few examples are shown here.
Serving a similar function to display cards, table tents are free standing but are glued on the underside of the piece forming a triangle-type configuration for stability. There really isn’t much variety in design here, with the exception of different size formats.
A small sleeve application that can be run at high speed on our folder gluers and even two up configurations are available that will double production speeds. Brainstorming along these lines, slightly larger sleeve formats could be converted for door hangers or airplane ticket holders.
There is an endless list of products that can be inserted/onserted/tipped onto your converted product, all inline on our folder gluers. Examples include, CD’s, DVD’s, packaging, credit cards, business cards, brochures, booklets, promo items, greeting cards etc. Have something else in mind? Use the form below to ask us about it.
A small sleeve application that can be run at high speed on our folder gluers and even two up configurations are available that will double production speeds. Brainstorming along these lines, slightly larger sleeve formats could be converted for door hangers or airplane ticket holders.
Probably the broadest folder gluer end product category. There are too many examples here to list of different types, shapes and sizes of packaging products that can be run on our folder gluer equipment. As well as the common formats, pharmaceutical, food, cosmetic, long and thin, small and partitioned boxes all area able to be run on our equipment.
Utilizing the fold hook kit, tuck top and auto-lock bottom boxes and packaging pieces can be converted on Kluge multi-function folder gluers. Many options available here. Ask us for details.
Our folding and gluing systems have the capability to run small narrow boxes at high speeds. Up to 40,000 pph have been documented. Specifically, this end product included a partition and was approximately sized for a lip stick box.
Our folding and gluing systems have the capability to run small boxes at high speeds. Sample 117 below was ran at 40,000 pph. This end product included a partition and was approximately sized for a lip stick box.
From simple sleeves to more elaborate video inset packaging, there is a range of packaging formats in the market that can be run on our folding and gluing systems. Similar layout configurations can apply to books, DVD’s and similar items.
Smaller boxes or pre-converted pieces can be inserted into other boxes or packaging products inline on Kluge’s line of folder gluers.
With the digital photo market booming, more and more consumers are opting to print their own photographs. Kluge’s line of folding and gluing equipment has proven capabilities for converting a wide range of photo frames. We have even ran a photo mailer which combined a three panel mailer with a series of three photo frames (SAMPLE5). Take a look at the examples here and contact us about your specific photo frame format.
Like the expandable pocket folders, expandable envelopes follow a similar principle. Their unique design has strategically placed score lines that enables the product to expand as more materials or documents are inserted. Essentially, this gradually converts the envelope into a capacity envelope folder with a peak thickness governed by the score lines. Kluge folder gluers have no difficulty in converting this style of envelope.
The size shape and format of envelopes are determined by the content. Since many types of materials can be mailed, there are many types of envelopes. A few samples are shown here. Return format envelopes like 008 are worth mentioning. Here, the end user is able to reuse the envelope to respond to the message in mail piece. A great waste reducing and environmentally friendly application. Kluge’s remoist glue technology enables efficient production of such a piece.
The direct mail market is hot. Mailers of all shapes and sizes can be converted on Kluge folder gluers. Accessories such as tabbers, inkjetting systems with or without dryers, inserters/onserters, can easily be integrated inline into your finishing configuration to eliminate multi pass time wasting. few samples are shown here. Ask us about your direct mail needs.
Similar to return envelopes, fold over reply cards essentially enable the end user to reuse the card to respond to the message. A great waste reducing and environmentally friendly application.
There is an endless list of products that can be inserted/onserted/tipped onto your converted product, all inline on our folder gluers. Examples include, CD’s, DVD’s, packaging, credit cards, business cards, brochures, booklets, promo items, greeting cards etc. Have something else in mind? Use the form below to ask us about it.
Specifications | English | Metric |
Average length (approx.) | 23′- 27′ | 7010 – 8230 mm |
Width | 72″ | 1830 mm |
Height | 72″ | 1830 mm |
Operating Speed | 450 fpm | |
Maximum Sheet Size | 30″w x 32″ | 762 x 812 mm |
Minimum Sheet Size | 4″w x 2.5″ | 121 x 96 mm |
Stock range (coated/uncoated) | .004″ – .030″ | 60 – 660 gsm |
Electrical | 220-230v, single phase, 50/60 Hz. 40 Amp | |
Air | 90 psi @ 15 cfm |