EHF Series (14 x 22)

Standard

• Electronic Foil Control System

  
  The Electronic Foil Control System, standard on the Kluge EHF press, delivers precise, efficient, and high-quality foil stamping. Designed for ease of use and productivity, this system offers advanced features to streamline complex stamping jobs while optimizing foil usage and minimizing setup time. Key benefits include:

  • Accessible Design: Staggered unwind and rewind shafts allow easy monitoring and foil loading.
  • High-Capacity Foil Support: Accommodates 7-inch foil rolls to reduce reload frequency during long runs.
  • Precision Motion Control: Stepper motor ensures fine foil placement to 0.001 inches with ±0.016 inches accuracy for consistent, high-quality stamps.
  • Dual Independent Foil Draws: Two separate foil draws, each with its own rewind shaft, reliably handle intricate stamping tasks.
  • User-Friendly Interface: Contamination-resistant touch screen supports inches or millimeters and English or Spanish for intuitive operation.
  • Memory Storage: Stores up to 25 foil draw settings for quick recall or adjustment, minimizing setup time.
  • Cost Efficiency: Optimizes foil usage to reduce waste and lower operational costs.
  • Versatile Performance: Simplifies operation and ensures flawless foil stamping across a wide range of projects.

  This system enhances productivity, reduces setup complexity, and delivers reliable, professional results for all your foil stamping needs.

• Central Control Console

  
  The Central Control Console, standard on the Kluge EHF press, serves as a user-friendly command center for precise and intuitive control over all key press operations. By centralizing critical functions, it simplifies workflows, enhances accuracy, and boosts productivity for flawless foil stamping, embossing, and die-cutting. Key features include:

  • Unified Interface: Easily manage Start, Stop, Motor Speed, Manual Impression, Missed Sheet Detector, Vacuum Pump, Feeder, and Feed without Impression functions from a single hub.
  • Clear Status Indicators: Indicator lights display critical statuses, including Power, Low Air Pressure, and Safety Gate Open, for safe and efficient operation.
  • Streamlined Workflows: Centralizes control to reduce complexity and improve operational efficiency.

  • Enhanced Accuracy: Intuitive design ensures precise adjustments for consistent, high-quality results.
  • Boosted Productivity: Simplifies operation to maximize throughput and minimize downtime.

  The Central Control Console empowers operators to maintain full command of the press, delivering reliable performance across a wide range of projects.

• Adjustable Impression

  
  The Adjustable Impression system on the Kluge EHF press revolutionizes make-ready for foil stamping, embossing, and die-cutting. By replacing time-consuming traditional methods with a simple, precise adjustment mechanism, it ensures consistent, high-quality results while reducing setup time and costs. Key features include:

  • Infinite Adjustments: Simple crank handle allows precise impression adjustments across a 0.144-inch range, eliminating the need for platen bolt tweaks or packing.
  • Enhanced Efficiency: Slashes make-ready time, simplifying operation and boosting productivity.
  • Robust Side Arms: Strongest ever designed for a 14×22 press, enabling higher tonnage for demanding jobs with heavier substrates or complex dies.
  • Perfect Parallelism: Maintains platen-to-bed alignment for uniform pressure and consistent results.
  • Durable Design: Equipped with spherical bearings for long-lasting reliability under heavy use.
  • Cost Savings: Reduces setup complexity and production costs while delivering flawless results across diverse projects.

  The Adjustable Impression system combines precision, strength, and ease of use to elevate performance for a wide range of foil stamping, embossing, and die-cutting applications.

• Variable Frequency Drive

  
  The Variable Frequency Drive, standard on the Kluge EHF press, offers unparalleled flexibility and precision for foil stamping, embossing, and die-cutting. This advanced system optimizes press performance by providing precise speed control and consistent torque, enhancing productivity and quality across diverse projects. Key features include:

  • Precise Speed Control: Adjusts speeds from 900 to 3300 impressions per hour (IPH) for optimal performance.
  • Extended Dwell Time: Slows press for larger die areas, increasing dwell time by up to 89% compared to traditional motors for superior foil and embossing results.
  • Consistent Torque: Delivers steady power across the entire speed range, eliminating the need for multiple motors.
  • Maintenance-Free Design: Utilizes variable frequency technology without mechanical parts for enhanced durability and reliability.
  • Overload Protection: Built-in limit feature safeguards the press during intense operations.
  • Job Versatility: Supports demanding jobs with heavy foil or intricate embossing, ensuring high-quality outcomes.
  • Increased Productivity: Streamlines operations and expands project capabilities for efficient, consistent performance.

  The Variable Frequency Drive empowers operators with the flexibility and reliability needed to achieve flawless results in a wide range of foil stamping, embossing, and die-cutting applications.

• Feeder

  The Kluge Feeder, standard on the Kluge EHF press, delivers smooth, reliable, and versatile feeding for a wide variety of stock, ensuring precise registration and flawless results in foil stamping, embossing, and die-cutting. Its robust design and user-friendly features enhance productivity and accommodate diverse project requirements. Key features include:

  • Versatile Stock Handling: Feeds thin sheets, thick materials, or odd-shaped stock with ease, supporting diverse project needs.
  • Straightforward Feeding Motion: Straight-in/straight-out design prevents misfeeds and ensures precise registration for consistent quality.
  • Reliable Components: Equipped with magazine aprons, comber springs, and gripper fingers for secure and dependable stock handling.
  • High-Capacity Magazine: 356mm capacity supports extended runs, minimizing reloads and boosting efficiency.
  • Open Bottom Design: Paired with an air blast system, enables easy feeding of circular or irregularly shaped stock.
  • Consistent Suction: Rotary vacuum pump, powered by a separate motor, ensures reliable stock feeding.
  • Safe Setup: “Feed without impression” control allows configuration without risking dies or foil.
  • Easy Access: Feeder swings away completely, providing full platen access for quick make-ready and setup.

  The Kluge Feeder combines reliability, versatility, and ease of use to streamline operations and deliver exceptional performance across a wide range of projects.

• Auto Lubrication System

  The Kluge Automatic Lubrication System, standard on the Kluge EHF press, simplifies maintenance while ensuring optimal press performance. This fully automated system delivers precise oil distribution to keep the press running smoothly, minimizing wear and extending equipment lifespan. Key features include:

  • Automated Oil Delivery: Provides the perfect amount of oil pressure to every press component for consistent, smooth operation.
  • High-Quality Pump: Reliable pump ensures precise oil distribution, reducing maintenance needs.
  • Minimized Wear: Precise lubrication extends the life of the press by protecting critical parts.
  • Hands-Off Maintenance: Eliminates manual lubrication tasks, allowing operators to focus on production.
  • Peak Performance: Keeps the EHF press in optimal condition for reliable, high-quality results across foil stamping, embossing, and die-cutting projects.

  The Auto Lubrication System enhances efficiency and reliability, ensuring worry-free operation and long-term durability for your Kluge EHF press.

• Micro Adjustable Gauge Band

  
  The Kluge EHF’s Micro Adjustable Gauge Band ensures precise sheet placement with minimal effort. This reliable system enhances workflow efficiency while maintaining exceptional accuracy. Key features include:

  • Pinpoint Control: Ultra-fine adjustments for unmatched sheet positioning accuracy.
  • Fast Setup: Quick and easy to configure, streamlining operations.
  • Consistent Results: Delivers reliable performance across jobs for perfect sheet alignment.
  • User-Friendly Design: Simplifies workflow without compromising precision.

  The Micro Adjustable Gauge Band is an essential tool for achieving consistent, high-quality results in foil stamping, embossing, and die-cutting.

• Feed Without Impression Control

  
  The Kluge EHF’s Feed Without Impression Control streamlines setup while safeguarding materials. This feature ensures efficient preparation for flawless production. Key features include:

  • Safe Configuration: Set up feed and delivery without engaging the press, protecting valuable materials.
  • Efficient Setup: Simplifies preparation for quick, error-free production starts.
  • Reliable Performance: Ensures consistent results from the outset of every job.

  The Feed Without Impression Control enhances setup efficiency and material safety for foil stamping, embossing, and die-cutting projects.

• Missed Sheet Detector

  
  The Kluge EHF’s Missed Sheet Detector ensures press and die safety with reliable operation. Key features include:

  • Instant Protection: Stops the press immediately if a sheet is missed, preventing damage.
  • User-Friendly: Easy to use, ensuring smooth and safe operation.
  • Equipment Safety: Protects valuable dies and press components for consistent production.

  The Missed Sheet Detector provides peace of mind and reliable performance for foil stamping, embossing, and die-cutting.

• Three-Nozzle Air Blast Foil Release

  
  The Kluge EHF’s Three-Nozzle Air Blast Foil Release ensures clean foil separation for high-quality results. Key features include:

  • Clean Separation: Targeted air bursts prevent foil sticking, enhancing product quality.
  • Increased Efficiency: Speeds up production with reliable foil release.
  • Consistent Performance: Delivers dependable results across foil stamping projects.

  This system boosts efficiency and maintains quality in foil stamping applications.

• Reversible Register Cam

  
  The Reversible Register Cam, standard on the Kluge EHF press, streamlines side registration adjustments for faster make-ready. Key features include:

  • Quick Adjustments: Switches between gear and operator side registration in 3 seconds.
  • Tool-Free Operation: Spring-loaded wedge body pulls, turns 180 degrees, and releases effortlessly.
  • Precise Registration: Ensures accurate alignment for high-quality results.
  • Enhanced Productivity: Eliminates cumbersome cam removal, speeding up setup for foil stamping, embossing, and die-cutting.

  This system simplifies setup and boosts efficiency for consistent, high-quality performance.

Options

• Heated Platen

  
  The optional Heated Platen for the Kluge EHF press enhances foil stamping, die-cutting, and embossing by delivering controlled heat for superior results. This reliable and user-friendly feature adds versatility, ensuring high-quality finishes while streamlining operations. Key benefits include:

  • Consistent Foil Application: Provides controlled heat for smooth, even foil transfer, especially on larger image areas.
  • High-Quality Finishes: Enhances precision in foil stamping, die-cutting, and embossing for professional results.
  • Reduced Make-Ready Time: Simplifies setup, speeding up preparation and boosting productivity.
  • Versatile Performance: Supports intricate designs and diverse materials, expanding project capabilities.
  • User-Friendly Design: Easy to operate, ensuring seamless integration into workflows.
  • Reliable Operation: Built for consistent performance, minimizing downtime and maintenance.

  The Heated Platen option elevates the Kluge EHF’s capabilities, delivering precision, efficiency, and versatility for a wide range of foil stamping, die-cutting, and embossing projects.

• Adjustable Dwell System

  
  The optional Adjustable Dwell System for the Kluge EHF press provides precise control over the press cycle, enhancing versatility and performance in foil stamping, embossing, and die-cutting. By allowing customizable dwell times, it accommodates a wide range of substrates and high-tonnage dies, delivering superior results with ease. Key features include:

  • Precise Cycle Control: Pauses the press cycle at any point, typically at “dead-center” impression, for optimal foil transfer.
  • Adjustable Dwell Time: Offers up to 3 seconds of dwell, enabling processing of delicate materials to heavy stocks.
  • Expanded Substrate Range: Enhances compatibility with diverse materials, increasing project versatility.
  • High-Tonnage Capability: Supports demanding dies, ensuring consistent, high-quality results.
  • User-Friendly Adjustments: Easy to configure, streamlining setup and operation.
  • Increased Productivity: Boosts efficiency by reducing setup time and expanding job capabilities.
  • Reliable Performance: Built for durability, ensuring consistent operation across projects.

  The Adjustable Dwell System adds flexibility and precision to the Kluge EHF, empowering operators to tackle a broader range of foil stamping, embossing, and die-cutting challenges with confidence.

• Foil Break Detector

  
  The optional Foil Break Detector for the Kluge EHF press enhances efficiency by automatically stopping the press when a foil roll runs out, safeguarding workflow and materials. This reliable system ensures consistent production quality, making it ideal for high-volume foil stamping, embossing, and die-cutting projects. Key features include:

  • Automatic Stop: Halts the press instantly when a foil roll empties, preventing wasted impressions or misfeeds.
  • Material Protection: Reduces risk of damage to dies and press, saving costly materials.
  • Minimized Downtime: Eliminates manual foil monitoring, allowing operators to focus on other tasks.
  • High-Volume Efficiency: Ideal for long runs, maintaining seamless operation and productivity.
  • Easy Integration: Simple to install and use, enhancing workflow without complexity.
  • Consistent Quality: Ensures uninterrupted production for reliable, high-quality results.

  The Foil Break Detector adds peace of mind and operational efficiency, streamlining high-volume projects with precision and reliability.

• Preload Magazine

  
  The Preload Magazine, standard on the Kluge EHF press, boosts productivity by enabling continuous operation during high-volume runs. This feature allows operators to reload stock without stopping the press, ensuring seamless performance for foil stamping, embossing, and die-cutting. Key features include:

  • Continuous Operation: Reload while the press runs, minimizing downtime.
  • High-Volume Efficiency: Ideal for long-run projects, maximizing production speeds.
  • Seamless Feeding: Ensures consistent stock delivery for reliable, high-quality results.
  • Enhanced Productivity: Increases output by reducing interruptions during operation.

  The Preload Magazine streamlines workflows, delivering efficiency and consistent performance for demanding, high-volume projects.

• Hologram Registration Unit

  
  The optional Hologram Registration Unit for the Kluge EHF press delivers exceptional precision for applying holographic foils, enhancing security features, packaging, and decorative designs. This advanced system ensures perfect alignment and consistent quality, elevating the press’s capabilities for high-impact projects. Key features include:

  • Pinpoint Accuracy: Uses fiber optic technology to detect registration marks, achieving ±0.012-inch precision for exact hologram alignment.
  • Perfect Foil Pull: Pulls foil to the precise length for consistent placement on every sheet.
  • Curl Prevention: Specialized wire guides eliminate foil curling, ensuring high-quality finishes.
  • Versatile Applications: Ideal for security holograms, premium packaging, or eye-catching designs.
  • User-Friendly Setup: Easy configuration via touchscreen interface, streamlining operation.
  • Boosted Productivity: Enhances efficiency with reliable, high-speed performance.
  • Consistent Quality: Delivers flawless, professional results across holographic foil projects.

  The Hologram Registration Unit adds precision and versatility to the Kluge EHF, enabling stunning, high-impact holographic applications with ease and reliability.